Catalyst
A substance added into the reactor to initiate or accelerate a polymerisation reaction. Its used in small quantities and is not chemically consumed during the polymerisation. Because of the catalysts high activity, residues in the polymer are so low that they do not need to be removed.
There are several different types of catalysts used in olefin polymerisation. The three main groups are Ziegler-Natta, chromium and single-site (metallocene).
To make a catalyst active in polymerisation, a cocatalyst is often used. Cocatalysts are highly reactive compounds, usually group I-III metal alkyls.They are used in excess compared to the catalyst, and prevent the catalyst from being poisoned by the impurities in the polymerisation reactor.
Comonomer
Comonomer is a monomer which is used to modify the polymer properties, e.g. to reduce the density of the polymer. Different types of copolymerisation processes are possible, leading to different structures and properties of the produced copolymer. In polyethylene, higher a-olefins like butene, hexene or octene are used as comonomers, in polypropylene, mostly ethylene and sometimes butene.
Compounding
In compounding a final homogenised and stabilised product in pellet form is made. Also, this term is used for the production of compounds incorporating reinforcing fibres or fillers as well as blends with other polymers (in the case of polyolefins, frequently elastomers).
Copolymer
Two monomers polymerised together to form a polymer.
Catalyst support
A support material on which the active compounds of the catalyst are deposited. Silica is commonly used as support material. Also called a carrier.
Creep tests
(a) Solid-state creep tests are used to measure long term behaviour of mechanically loaded material. Creep is time-dependent strain resulting from constant loading. Tensile loading is most common here but flexural loading can be used as well, testing time is typically 1000 hrs. Several loading levels are used to get an overview of creep behaviour of the material.
(b) Melt creep tests are a type of rheological measurement for the determination of the creep compliance of a polymer melt; they are carried out in the region of linear viscoelasticity.
Carbon Black
Black pigment used in concentrations of about 2.5% in order to ensure excellent UV-resistance. In higher concentrations, 30-40%, Carbon Black is used to obtain semiconductive properties used in Cable applications. The type of CB and the particle size is very important for the end-product properties.
Cocatalyst
Most often an organometallic compound that is used to activate the catalyst.
Crystallinity
also designated degree of crystallinity, it gives the relative fraction of a solid polymer having crystalline regularity. The crystallinity can be determined with various measuring techniques like DSC, density measurement or WAXS, which has the additional advantage that the relative amounts of the different crystal modifications can be determined as well. All crystallinity values are relative and the applied reference values should be quoted.
Shrinkage
Decrease of dimension, created by the introduction of internal stress to the material during processing and cooling, or by ageing and post-crystallisation processes.
Scanning Electron Microscopy
In Scanning Electron Microscopy (SEM) a focused beam of electrons scans across the surface of the sample. It is detected synchronously to the position of the scanning electron beam and recorded in an image storage device. Differencies in the topography of the sample give rise to the differencies in the intensities of the signals formed by the secondary electrons in the detector resulting in a three dimensional image. Scanning electron microscopy is suited to most types of surface morphology studies. Rough topographic features, void content and particle agglomerations are easily revealed as well as the compositional differencies within material. Energy Dispersive X-ray Spectroscopy (EDS) or Wavelength Dispersive X-Ray Spectroscopy (WDS) in conjunction with SEM allows elemental analyses to be performed directly over the surface of the sample.